Showing posts with label celluose. Show all posts

E Coli Hydrocarbon Production Engineered






We are finally getting something from the biology boys that is convincing. They have shown it is possible to engineer E coli into a microbe that can break down cellulose into sugars that are then converted directly into hydrocarbons    It is the possibility of been an energetic efficient one step process that makes it all promising.

It is still early days but the promise is now clear.  Organic waste unsuitable as feed stock for biochar can be transformed directly into fuel oil.  We are a long way from such a blanket solution but we are now going there.

Hydrocarbon fuels will continue to be popular in agriculture even after the personal transportation industry is handled.  It will also continue to be used in heavy transport.  Sometimes you really need the energy density.  Thus a natural market will exist for the production of hydrocarbons by agricultural operations.


Bacteria Transformed into Biofuel Refineries

January 27, 2010


Synthetic biology has allowed scientists to tweak E. coli to produce fuels from sugar and, more sustainably, cellulose

By David Biello   


The bacteria responsible for most cases of food poisoning in the U.S. has been turned into an efficient biological factory to make chemicals, medicines and, now, fuels. Chemical engineer Jay Keasling of the University of California, Berkeley, and his colleagues have manipulated the genetic code of Escherichia coli, a common gut bacteria, so that it can chew up plant-derived sugar to produce diesel and other hydrocarbons, according to results published in the January 28 issue of Nature. (Scientific American is part of Nature Publishing Group.)

"We incorporated genes that enabled production of biodiesel—esters [organic compounds] of fatty acids and ethanol—directly," Keasling explains. "The fuel that is produced by ourE. coli can be used directly as biodiesel. In contrast, fats or oils from plants must be chemically esterified before they can be used."\

Perhaps more importantly, the researchers have also imported genes that allow E. coli to secrete enzymes that break down the tough material that makes up the bulk of plants—cellulose, specifically hemicellulose—and produce the sugar needed to fuel this process. "The organism can produce the fuel from a very inexpensive sugar supply, namely cellulosic biomass," Keasling adds.

The E. coli directly secretes the resulting biodiesel, which then floats to the top of a fermentation vat, so there is neither the necessity for distillation or other purification processes nor the need, as in biodiesel from algae, to break the cell to get the oil out.

This new process for transforming E. coli into a cellulosic biodiesel refinery involves the tools of synthetic biology. For example, Keasling and his team cloned genes from Clostridium stercorarium andBacteroides ovatus—bacteria that thrive in soil and the guts of plant-eating animals, respectively—which produce enzymes that break down cellulose. The team then added an extra bit of genetic code in the form of short amino acid sequences that instruct the altered E. coli cells to secrete the bacterial enzyme, which breaks down the plant cellulose, turning it into sugar; the E. coli in turn transforms that sugar into biodiesel.

The process is perfect for making hydrocarbons with at least 12 carbon atoms in them, ranging from diesel to chemical precursors—and even jet fuel, or kerosene. But it cannot, yet, make shorter chain hydrocarbons like gasoline. "Gasoline tends to contain short-chain hydrocarbons, say C8, with more branches, whereas diesel and jet fuel contain long-chain hydrocarbons with few branches," Keasling notes. "There are other ways to make gasoline. We are working on these technologies, as well."

After all, the U.S. alone burns some 530 billion liters of gasoline a year, compared with just 7.5 billion liters of biodiesel. But Keasling has estimated in the past that a mere 40.5 million hectares of Miscanthus giganteus—a more than three-meter tall Asian grass—chewed up by specially engineered microbes, like the E. coli here, could produce enough fuel to meet all U.S. transportation needs.* That's roughly one quarter of the current amount of land devoted to raising crops in the U.S.

E. coli is the most likely candidate for such work, because it is an extremely well-studied organism as well as a hardy one. "E. coli tolerated the genetic changes quite well," Keasling says. "It was somewhat surprising. Because all organisms require fatty acids for their cell membrane to survive, if you rob them of some fatty acids, they turn up the fatty acid biosynthesis to make up for the depletion."

E. coli "grows fast, three times faster than yeast, 50 times faster than Mycoplasma, 100 times faster than most agricultural microbes," explains geneticist and technology developer George Church at Harvard Medical School, who was not involved in this research. "It can survive in detergents or gasoline that will kill lesser creatures, like us. It's fairly easily manipulated." Plus, E. coli can be turned into a microbial factory for almost anything that is presently manufactured but organic—from electrical conductors to fuel. "If it's organic, then, immediately, it becomes plausible that you can make it with biological systems."

The idea in this case is to produce a batch of biofuel from a single colony through E. coli's natural ability to proliferate and, after producing the fuel, dispose of the E. coli and start anew with a fresh colony, according to Keasling. "This minimizes the mutations that might arise if one continually subcultured the microbe," he says. The idea is also to engineer the new organism, deleting key metabolic pathways, such that it would never survive in the wild in order to prevent escapes with unintended environmental impacts, among other dangers.

But ranging outside of its natural processes, E. coli is not the most efficient producer of biofuel. "We are at about 10 percent of the theoretical maximum yield from sugar," Keasling notes. "We would like to be at 80 to 90 percent to make this commercially viable. Furthermore, we would need a large-scale production process," such as 100,000 liter tanks to allow mass production of microbial fuel.

Nevertheless, several companies, including LS9, which helped with the research, as well as Gevo and Keasling-founded Amyris Biotechnologies, are working on making fuel from microbes a reality at the pump—not just at the beer tap.

*Erratum (1/28/10): This sentence was edited after publication to correct a measurement conversion error in the number of hectares stated.

Arborial Tires

This discovery is welcome innovation for the tire industry which consumes a huge amount of oil. It still will but here at least we stop using it as merely a filler in the form of carbon block.

I doubt that it will make much difference regarding the cost profile but it certainly continues the transition from over dependence on hydro carbons. The twentieth century was marked by the oil industry aggressively developing feedstock markets for their many byproducts and derivatives. There were always alternatives out there in the form of plant byproducts.

The comfort we can all take from that knowledge is that it is no big trick to totally replace oil as a feedstock. It just has not been overly necessary. It still is not, but it is commercially attractive today and attention is been focused.

This obviously makes a fully plant based tire a plausible option.

Tires Made From Trees

Cellulose fiber has been used for some time as reinforcement in some types of rubber and automotive products, such as belts, hoses and insulation - but never in tires, where the preferred fillers are carbon black and silica. Carbon black, however, is made from increasingly expensive oil, and the processing of silica is energy-intensive. Both products are very dense and reduce the fuel efficiency of automobiles.

by Staff Writers

Corvallis OR (SPX) Jul 22, 2009

http://www.spacemart.com/reports/Tires_Made_From_Trees_999.html

Automobile owners around the world may some day soon be driving on tires that are partly made out of trees - which could cost less, perform better and save on fuel and energy.

Wood science researchers at Oregon State University have made some surprising findings about the potential of microcrystalline cellulose - a product that can be made easily from almost any type of plant fibers - to partially replace silica as a reinforcing filler in the manufacture of rubber tires.

A new study suggests that this approach might decrease the energy required to produce the tire, reduce costs, and better resist heat buildup. Early tests indicate that such products would have comparable traction on cold or wet pavement, be just as strong, and provide even higher fuel efficiency than traditional tires in
hot weather.

"We were surprised at how favorable the results were for the use of this material," said Kaichang Li, an associate professor of wood science and engineering in the OSU College of Forestry, who conducted this research with graduate student Wen Bai.

"This could lead to a new generation of
automotive tire technology, one of the first fundamental changes to come around in a long time," Li said.

Cellulose fiber has been used for some time as reinforcement in some types of rubber and automotive products, such as belts, hoses and insulation - but never in tires, where the preferred fillers are carbon black and silica. Carbon black, however, is made from increasingly expensive oil, and the processing of silica is energy-intensive. Both products are very dense and reduce the fuel efficiency of automobiles.

In the search for new types of reinforcing fillers that are inexpensive, easily available, light and renewable, OSU experts turned to microcrystalline cellulose - a micrometer-sized type of crystalline cellulose with an extremely well-organized structure. It is produced in a low-cost process of acid hydrolysis using nature's most abundant and sustainable natural polymer - cellulose - that comprises about 40-50 percent of wood.

In this study, OSU researchers replaced up to about 12 percent of the silica used in conventional tire manufacture. This decreased the amount of energy needed to compound the rubber composite, improved the heat resistance of the product, and retained tensile strength.

Traction is always a key issue with tire performance, and the study showed that the traction of the new product was comparable to existing rubber tire technology in a wet, rainy environment. However, at high temperatures such as in summer, the partial replacement of silica decreased the rolling resistance of the product, which would improve fuel efficiency of rubber tires made with the new approach.

More research is needed to confirm the long-term durability of tires made with partial replacement of silica, Li said. Further commercial development of this technology by a tire manufacturer could be undertaken at any time, he said. The newest findings were just published in a professional journal, Composites Part A: Applied Science and Manufacturing.

Tire manufacturing, a huge industry, could also provide another market for large amounts of Pacific Northwest natural fibers and the jobs and technology needed to process them

This advance is another in a series of significant discoveries in Li's research program at OSU in recent years. He developed a non-toxic adhesive for production of wood composite panels that has dramatically changed that industry, and in 2007 received a Presidential Green Chemistry Challenge Award at the National Academy of Sciences for his work on new, sustainable and environmentally friendly wood products.

New Wood Dissolution Process Replaces Krafting

A new method of gently tearing apart the chemical constituents of wood has been discovered.

The historic krafting process is a potent chemical process that operates at over a hundred degrees Celsius. It is not easy to work with at all.

Again this is early days, but once again, this may lend itself to small farm based operations able to ship byproducts such as the lignins.

Up to now, one was forced to dismiss wood waste as much other than an inconvenient handling problem for silviculture. This may help change all that. The idea of the wood waste entering a vat and then exiting later as a liquor or as a baled paper like product has appeal.

Now we have a way that will allow ease of handling and no caustic chemicals to deal with. If it can be limited to a modest vat for batch handling, then it should be possible to produce a farm friendly system.

Something like this can be also used to create a woodlot management system. Chips can be gathered and processed over the year for their product stream that can subsidize the whole enterprise.

Queen's Scientists Discover Eco-Friendly Wood Dissolution

http://www.biofueldaily.com/reports/Queen_Scientists_Discover_Eco_Friendly_Wood_Dissolution_999.html

http://www.biofueldaily.com/images/cellulose-fibre-art-bg.jpg


by Staff Writers

Belfast, UK (SPX) May 22, 2009

\Scientists at Queen's University Belfast have discovered a new eco-friendly way of dissolving wood using ionic liquids that may help its transformation into popular products such as bio fuels, textiles, clothes and paper.

Dr Hector Rodríguez and Professor Robin Rogers from the University's School of Chemistry and Chemical Engineering worked along with The University of Alabama, Tuscaloosa, AL, to come up with a more cost and energy efficient way of processing wood.

Their solution, which is reported in the journal Green Chemistry, may see a new sustainable future for industry based on bio-renewable resources.

At present wood is broken down mainly by the Kraft pulping process, which originates from the 19th century and uses a wasteful technology relying on polluting chemicals.

The key reason for tolerating this method is that it is very difficult to break down and separate the different elements of wood. Until now any alternatives to the process have presented similar problems.
The Queen's researchers found that chips of both softwood and hardwood dissolved completely in ionic liquid and only mild conditions of temperature and pressure were needed. By controlled addition of water and a water-acetone mixture, the dissolved wood was partially separated into a cellulose-rich material and pure lignin.
This process is much more environmentally-friendly than the current method as it uses less heat and pressure and produces very low toxicity while remaining biodegradable.

Professor Robin Rogers said: "This is a very important discovery because cellulose and lignin have a wide variety of uses. Cellulose can be used to make products such as paper, biofuels, cotton and linen, as well as many other commodity materials and chemicals.

"Lignin can be used to create performance additives in various applications, such as strengthening cars and airplanes with a fraction of the weight of conventional reinforcement materials. It is also a source of other chemicals which are mainly obtained from petroleum-based resources."

Dr Hector Rodríguez said: "The discovery is a significant step towards the development of the biorefinery concept, where biomass is transformed to produce a wide variety of chemicals. Eventually, this may open a door to a truly sustainable chemical industry based on bio-renewable resources."

The approaches that the scientists are considering for the future include the addition of eco-friendly additives to the ionic liquid system or the use of catalysts.

The researchers are hoping to eventually achieve better dissolution under even softer conditions and are also trying to achieve complete separation of the different elements in one single step.

Both teams are also focusing on biomasses which are rich in essential oils and can later be used in processes such as the manufacture of fragrances.